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Everest Ca-Zoom® HD Inspection Camera

The Ca-Zoom® HD Inspection Camera is designed for crystal-clear, high-definition visual inspections with unmatched portability. Compatible with two camera heads (30x optical zoom and 10x optical zoom), this system features a robust, all-in-one wheeled transport box and user-friendly handheld pendant, allowing inspectors to maneuver easily and providing exceptional image quality even in challenging environments. Perfect for inspections requiring precision, convenience, and reliability.
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Product Information
Specifications
Applications
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The Ca-Zoom HD camera system is engineered for inspectors who demand superior clarity and ease of use for critical inspections. Featuring two advanced models—the PTZ HD30 and PTZ HD10—this versatile inspection tool excels in various industrial applications:

  • High-Definition Imaging:

    • PTZ HD30: Delivers stunning Full HD (1920x1080) visuals with a powerful 30x optical zoom, providing exceptional detail at a distance. Its wide 63.7° to narrow 2.3° field of view makes capturing comprehensive visuals easy.

    • PTZ HD10: Compact yet powerful, featuring a 10x optical zoom and a crisp 59.2° wide to 6.7° tele-end field of view. Ideal for tighter inspection areas.

Both camera heads come with integrated laser dots for precise sizing, and robust illumination for clear visibility:

  • PTZ HD30: Four powerful integrated LEDs totaling 2980 lumens, ensuring high brightness (5200 lx at 1m, 650 lx at 3m).

  • PTZ HD10: Equipped with 10 LEDs delivering 1400 lumens, ideal for close-up inspections (234 lx at 1m, 28 lx at 3m).

  • Durable and Rugged Design: Built with anodized aluminum and stainless steel, both camera heads offer an IP68 waterproof rating—waterproof to depths of up to 50 meters when pressurized. Each is designed for reliable performance in harsh environments and rigorous conditions, meeting stringent ingress protection standards.

  • Radiation Tolerance:

    • PTZ HD30: Tolerates up to 5,110 rad/h (cumulative 19,160 rad), suited for environments with elevated radiation levels.

    • PTZ HD10: Supports 9,250 rad/h (cumulative 42,500 rad), designed for rigorous inspection scenarios requiring substantial radiation resistance.

  • User-Friendly Operation: The handheld control pendant provides freedom of movement, significantly easing inspections. With a lightweight control box and intuitive rugged touchscreen (1920x1200 resolution), the Ca-Zoom HD system ensures streamlined operation and comfortable handling throughout the inspection process.

  • Enhanced Portability: A robust, all-in-one wheeled transport box simplifies setup and travel. At only 21 kilograms, one person can effortlessly manage the system.

  • Flexible Accessories: Includes deployment poles (3ft and 6ft carbon fiber segments) for extended reach, making inspections safer and more effective, plus a pressurization kit for underwater applications.

For inspections demanding precision, ease, and reliability, the Ca-Zoom HD is the complete package—your all-in-one solution for rigorous inspection tasks.

Applications: Ideal for industries such as Power Generation, Nuclear Energy, Petrochemicals, Oil & Gas, and other sectors requiring detailed visual inspections.

Camera Head Specifications

PTZ HD30

• Resolution, Image Sensor: Full HD (1920x1080), 1/2.8 CMOS, 2.38 MP

• Zoom: 30x optical, 12x digital

• Field of View (in air): 63.7° wide-end – 2.3° tele-end

• Focal Length: 4.3 mm to 129 mm

• Minimum Focus Distance: 10 mm (wide), 1200 mm (tele)

• Sensitivity: 1.4 lx

• Pan: Continuous 360°

• Tilt: 338° (±169°)

• Illumination: 4 LEDs total 2980 lumen; Brightness at 1 m: 5200 lx, at 3 m: 650 lx

• Light Control: Two LED pairs on/off + incremental control

• Dimensions (L×W×H): 246 × 117 × 113 mm (9.7" × 4.6" × 4.5")

• Minimum Opening Diameter: 130 mm (5.11")

• Weight: 3.5 kg (7.72 lbs)

• Operating Temperature: 0 °C to 45 °C (32° F to 113° F)

• Radiation Tolerance: Total dose: 42,500 rad (425 Gy); Tolerant up to 2,000 rad/h (20 Gy/h)

• Ingress Protection: IP68, waterproof to 50 m (when pressurized)

• Cable Options: 10 m / 30 m / 70 m (33 ft / 100 ft / 230 ft)

• Laser: Integrated parallel laser lines for sizing

• Construction: Anodized aluminum + stainless steel

PTZ HD10

• Resolution, Image Sensor: Full HD (1920x1080), 1/3 CMOS, 5.14 MP

• Zoom: 10x optical, 12x digital

• Field of View (in air): 59.2° wide-end – 6.7° tele-end

• Focal Length: 3.3 mm to 33.0 mm

• Minimum Focus Distance: 10 mm (wide) to 800 mm (tele)

• Sensitivity: 0.1 lx

• Pan: Continuous 360°

• Tilt: 314° (±157°)

• Illumination: 10 LEDs × 140 lm (total 1400 lm); Brightness at 1 m: 234 lx, at 3 m: 28 lx

• Light Control: On/off + incremental control

• Dimensions (L×W×H): 230 × 60 × 60 mm (9.06" × 3.54" × 3.54")

• Minimum Opening Diameter: 62 mm (2.44")

• Weight: 1.5 kg (3.31 lbs)

• Operating Temperature: 0 °C to 45 °C (32° F to 113° F)

• Radiation Tolerance: Total dose: 19,160 rad (192 Gy); Tolerant up to 5,110 rad/h (51 Gy/h)

• Ingress Protection: IP68, waterproof to 50 m (when pressurized)

• Cable Options: 10 m / 30 m / 70 m (33 ft / 100 ft / 230 ft)

• Laser: N/A

• Construction: Anodized aluminum + stainless steel

Peripheral Specifications

Control Box

• Power: External Power Adapter, 100–240V (47–63Hz), 150W

• Dimensions (L×W×D): 165 × 90 × 175 mm (6.49" × 3.54" × 6.89")

• Weight: 1.64 kg (3.61 lbs)

Pendant Controller

• Computer: Intel Core i5-7300U, 8GB DDR3 SDRAM

• Storage Capacity: SSD 256 GB (>6 hours video recording)

• Screen: 1920 × 1200, bright rugged touchscreen, 800 cd/sqm

• Dimensions (L×W×D): 400 × 200 × 95 mm (15.75" × 7.87" × 3.74")

• Weight: 2.02 kg (4.45 lbs)

• Cable to Controller: 5 m (16.4 ft) – pendant power and communication

• Ingress Protection: IP65

• Interfaces: 2× USB A, RJ45 Ethernet, 1 HDMI

• Battery Capacity: 4080 mAh

• Controls: Physical joysticks and side buttons for main functions, integrated active pen (stylus)

Packaging & Transport

Hardshell Transport Box

• Dimensions (L×W×H): 690 × 380 × 358 mm (27.13" × 14.96" × 14.09")

• Weight: 21 kg (46.3 lbs)

• Holds: PTZ HD30 with 10m cable, PTZ HD10 with 10m cable, controller, pendant with 5m cable, power adapter, CO2 pump and cartridges

Hardshell Backpack (optional)

• Dimensions (L×W×H): 542 × 402 × 220 mm (21.33" × 15.82" × 8.66")

• Weight: 12.5 kg (27.5 lbs)

• Holds: Either PTZ HD30 or PTZ HD10, controller, pendant, power adapter, CO2 pump and cartridges, 10m camera cable strapped to outside

Options and Add-Ons

• Deployment Poles: 6 ft and 3 ft threaded carbon fiber pole segments, diameter 29 mm (1.14")

• Ball Joint Flange Mount: Tripod with ball-joint swivel for carbon fiber poles

• Pressurization Kit: 2.5 bar pressurization pump with CO2 cartridges (for underwater use of PTZ HD30 & PTZ HD10)

Nuclear Power Plant Inspections

  • Reactor pressure vessel and cooling pump inspection.
  • Visual checks on fuel rods, spent fuel, and steam generators.
  • Underwater inspections with submersible capabilities up to 100 meters, ideal for fuel pools and reactor cavities.
  • IWE/IWL (Inservice Inspection of Containment Structures) exams for compliance and structural integrity.

Oil and Gas Facility Inspections

  • Inspection of storage tanks, pipelines, valves, and reactors.
  • Monitoring confined or hazardous spaces with limited personnel access.
  • Underwater and explosion-proof inspections for offshore and onshore facilities.

Chemical and Process Industry Maintenance

  • Visual inspection of process equipment, boilers, and pressure vessels.
  • Reducing confined space entry (CSE) by using remote inspection tools.
  • Suitable for areas with hazardous or corrosive environments.

Power Generation (Fossil and Nuclear)

  • Inspecting high-pressure steam headers, baffle plates, and tank interiors.
  • Monitoring for Flow-Accelerated Corrosion (FAC) and Microbiologically Influenced Corrosion (MIC).

Water and Wastewater Treatment

  • Inspection of underground tanks, pipelines, and valves.
  • Visual inspection of hard-to-access infrastructure to monitor cleanliness and structural integrity.

Mining and Exploration

  • Inspecting remote, underground equipment and shaft structures.
  • Monitoring safety and stability in high-risk, low-light environments.

Marine and Offshore Applications

  • Inspection of ship hulls, ballast tanks, and offshore structures.
  • Subsea inspections with corrosion-resistant, waterproof design.

Industrial Manufacturing Facilities

  • Inspection of machinery, robotics, and assembly lines in manufacturing plants.
  • Monitoring wear and tear in harsh environments to prevent costly breakdowns.

Refining and Petrochemical Plants

  • Visual inspection of tray towers, refractory vessels, glass-lined tanks, and pipe racks.
  • Ensuring cleanliness and mechanical integrity of pressure components.

Aerospace and Defense

  • Inspection of aircraft fuselages, and structural components.
  • Visual checks in confined areas to prevent foreign object debris (FOD).

Construction and Civil Infrastructure

  • Monitoring of high-rise structures, bridges, and tunnels.
  • Inspections for integrity checks in hard-to-reach or hazardous locations.

Food and Beverage Industry

  • Inspection of tanks, piping, and manufacturing equipment for cleanliness and contamination prevention.
  • Ensuring compliance with hygiene standards through remote inspections.

Utilities and Telecommunications

  • Inspection of underground ducts, vaults, and electrical equipment.
  • Monitoring overhead infrastructure and substations remotely.

Rail Car Inspections

  • Visual inspection of rail car tanks and vessels to ensure cleanliness, structural integrity, and safety compliance.
  • Remote monitoring of hard-to-access areas inside rail cars, especially for hazardous material transport.


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