Portable Industrial Rovver

SKU : E-RX-SYS-industrial-100
Portable robotic pipe inspection camera can inspect areas 4 in. and larger up to 328 Ft. For industrial inspections includes: laser measurement, distance counter, text annotation, pan and tilt camera head with optional zoom, large touch screen display with easy to use controls. Records video and still images. Optional ATEX Zone 1 (Division 1) EX Rating.

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Product Information
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 *Optional ATEX Zone 1 Explosion Proof Rating

Ultra Portable Industrial Rovver System Overview:

RX95 Crawler

  • The RX95 crawler can inspect areas from 100 up to 200mm (4 to 8 in.)
  • Cable length 100m (328 Ft.)
  • Powerful six-wheel drive (steerable)
  • Location transmitter
  • Crawler wheels for all surface conditions
  • Constant monitoring by pitch and roll sensor
  • Constant monitoring of the internal pressure and temperature
  • IP68 up to 10m Water Depth

PTP7011 Camera

  • Pan & Rotate Camera
  • Endless Rotation
  • -20° to 110° Pan Range
  • Auto Focus
  • Integrated laser allows measurement of defects

VC200 Display

  • 800 x 600 touch screen display
  • Video recording in MPEG-4 AVC/H.264, picture recording in .BMP
  • Data storage on an internal CF-card (64GB) 

  • Data transfer via USB and Ethernet
  • Low weight and ergonomic design for optimal operator convenience

RMX100 Cable Reel

  • 100 m armored camera cable
  • Adjustable brake
  • Hand crank
  • Dirt wiper
  • Winding support
  • Telescopic bar with control panel mount

Transportation Case

  • Dimensions: 560 x 455 x 265mm (22 x 18 x 10 in.) 

Features and Benefits of the Industrial Pipe Inspection System:

  • The PTP70II pan & tilt head camera features a constantly upright picture, endless rotation and a panning range of -20° up to +110° thus enabling a comprehensive inspection from every viewing angle and in each position. Inspect area and pipes from 100 to 300mm.
  • The multi-functional, portable VisionControl control panel allows carrying out inspections according to predefined standards, while the user can freely configure the text generator as desired. Additionally it is possible to record the inspection video or to take pictures. With a daylight viewable 800 x 600 pixel touch screen display including a virtual keyboard and intuitively operable control elements the VC200 offers everything required for a user-friendly, efficient inspection.
  • The light weight and compact design of the Industrial Rovver makes it perfect for plant inspections or wind turbines, where portability is a must.
  • The cable reel provides 100m (328 ft.) of coninious cable enabling the Rovver to go where push rod camera systems cannot reach.
  • The RX95 is fully steerable and allows the operator to keep the robotic camera sytem centered in the pipe without roll over and to turn 90 degree bends.
  • Integrated laser to determine crack widths allows measurement of defects and a better determination of damage to your industrial systems.

RX95 CrawlerDrive6-wheel-drive; both sides can be controlled indpendently from eachotherEquipmentsteerable, location transmitter, roll and pitch sensor, pressure monitoringNominal pipe widths Location transmissionDN 100 up to DN 200Pressure tightness Optional accessories512 Hz / 640 Hz (to be activated at choice, switch between frequencies)Power supplyup to max. 1 barProtection classcamera RCX90; camera PTP70II; camera RAC50; adapter for egg-shaped pipesAmbient temperature rangevia cable reel RAX500, RAX300, RMX200 or ERMX100Storage temperature rangeIP68 up to 10 m water depth 0 °C - 40 °CMaterial0 °C - 40 °CDimensions (L x W x H)brass chem. nickel-plated 274 x 86 x 75 mmWeight4.5 kg

PTP70II Pan and Rotate Camera Head Pressure tightnessup to max. 1 barPanning rangePanning range -20° – +110°RotationendlessIlluminationLED-IlluminationView angle60° horizontal (image always upright)) Focus5 mm - ∞ (automatically – dependent on camera position, macro mode – and manually)Optical zoom - Digital zoom -  - Resolution420 TVL / PALIris controlfixedSensitivity to light0.025 LuxLocation transmission512 Hz / 640 Hz (to be activated at choice, switch between frequencies) Drive motor-driven Laser pointeryesDistance laser25 mmInternal pressure sensoryesAngle sensor for panningyesAngle sensor for rotationyesProtection classIP68 up to 10 m water depth Ambient temperature range 0 °C - 40 °C Storage temperature range0 °C - 40 °CMaterialaluminumDimensions(L x W x H) 112 x 72 x 72 mm (without SP70/RCC70)Weight1.0 kg (without SP70/RCC70) 

VISIONCONTROL VC200 Equipment integrated monitor (SVGA), text generator, operation hour counter, touch-screen, soft- ware VISIONREPORT Screen size (diagonal) 8.4“Screen resolution600 x 800 px Interfaces 1 x video out (Mini DIN 4) keyboard (onscreen only) 2 x USB 1 x Ethernet (RJ45)Power supplyvia cable reelStorage64GB CF-memory card (integrated) Video formatMPEG-4 / H.264 Supported image formats.BMP Protection class IP40 (protect from humidity and moisture!) Ambient temperature range0 °C - 40 °CStorage temperature range 0 °C - 40 °CDimensions (L x W x H) 342 x 236 x 75 mm Weight 2 kg 

RMX100 Cable ReelDrivemanuallyCable lengthmax. 100 mMeter counter1Integrated deflection pulley yesLarge deflection pulley FusesnoProtection class-Ambient temperature range -Storage temperature range0 °C - 40 °CDimensions (L x W x H)0 °C - 40 °CWeight (incl. Cable) 410 x 230 x 380 mm 16 kg 

Wind Power requires regular maintenance to check for corrosion, pitting, cracks and other defects. The inside of wind turbine blades need to be visually inspected to see if these defects are in place. Other remote visual inspection method do not offer the distance or ability to inspect the large diameter and long blades.

New construction: Many power generating plant construction projects may present potential conflicts with existing underground utilities. Experience has shown that relying on information from old plans and records regarding the location of underground utilities may not be the wisest decision. Often, these subsurface facilities are not where records say they are or they are not shown on the records at all. Once construction begins, this inaccurate information can result in costly conflicts, damage, delays, service disruptions, redesigns, claims and even injuries should a backhoe hit an underground pipeline. Damage can be minimized by conducting a survey of underground piping using robotic pipe inspection cameras and mapping the location of existing pipelines and utilities with the sonde locator.

Nuclear Power Plants: Aging of underground piping and tanks has gained increased attention in the nuclear industry, particularly concerning piping systems that may contain some radioactive effluents or environmentally hazardous materials. The Nuclear Strategic Issues Advisory Committee drafted the Underground Piping and Tanks Integrity Initiative in 2010 to provide reasonable assurance of structural and leakage integrity of underground pipes. The Rovver robotic pipe inspection camera is perfect for inspections at nuclear power plants.

Process lines need to be inspected for condition.  The pan and rotate push camera is perfect for navigating the complex geometry of pipes and connections to check pipe walls, welds and joints for pitting, corrosion, erosion, cracking, scaling and other problems.

Cleaning Validation can be performed at pharmaceutical and chemical plants with Rovver robotic crawler camera. Process lines at these plants need to be cleaned of previous product ingredients or the next batch may be contaminated.  The pan and rotate camera can negotiate larger pipes and longer distances.

Steam feed lines need to be inspected for interior condition. The rovver robotic pipe inspection camera can use its pan and tilt camera to see scale build up, pitting, corrosion, cracking and other defects with ease.

FOSAR: Locate foreign objects, loose parts and other debris in industrial piping. The rovver robotic pipe inspection camera can use its pan and rotate pipe camera to view and locate more debris, and foreign objects than other remote visual inspection methods. Once the pan and tilt push camera locates the foreign material and attached motorized retrieval tool can then be used to remove the objects without tear down.

Wind Power requires regular maintenance to check for corrosion, pitting, cracks and other defects. The inside of wind turbine blades need to be visually inspected to see if these defects are in place. Other remote visual inspection method do not offer the distance or ability to inspect the large diameter and long blades.

New construction: Many power generating plant construction projects may present potential conflicts with existing underground utilities. Experience has shown that relying on information from old plans and records regarding the location of underground utilities may not be the wisest decision. Often, these subsurface facilities are not where records say they are or they are not shown on the records at all. Once construction begins, this inaccurate information can result in costly conflicts, damage, delays, service disruptions, redesigns, claims and even injuries should a backhoe hit an underground pipeline. Damage can be minimized by conducting a survey of underground piping using robotic pipe inspection cameras and mapping the location of existing pipelines and utilities with the sonde locator.

Nuclear Power Plants: Aging of underground piping and tanks has gained increased attention in the nuclear industry, particularly concerning piping systems that may contain some radioactive effluents or environmentally hazardous materials. The Nuclear Strategic Issues Advisory Committee drafted the Underground Piping and Tanks Integrity Initiative in 2010 to provide reasonable assurance of structural and leakage integrity of underground pipes. The Rovver robotic pipe inspection camera is perfect for inspections at nuclear power plants.

Process lines need to be inspected for condition.  The pan and rotate push camera is perfect for navigating the complex geometry of pipes and connections to check pipe walls, welds and joints for pitting, corrosion, erosion, cracking, scaling and other problems.

Cleaning Validation can be performed at pharmaceutical and chemical plants with Rovver robotic crawler camera. Process lines at these plants need to be cleaned of previous product ingredients or the next batch may be contaminated.  The pan and rotate camera can negotiate larger pipes and longer distances.

Steam feed lines need to be inspected for interior condition. The rovver robotic pipe inspection camera can use its pan and tilt camera to see scale build up, pitting, corrosion, cracking and other defects with ease.

FOSAR: Locate foreign objects, loose parts and other debris in industrial piping. The rovver robotic pipe inspection camera can use its pan and rotate pipe camera to view and locate more debris, and foreign objects than other remote visual inspection methods. Once the pan and tilt push camera locates the foreign material and attached motorized retrieval tool can then be used to remove the objects without tear down.


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